Diamond coatings are commonly used today to protect tools and machine components that are subjected to high wear, and thus to extend their service life. It is known that rubbing two dry diamond surfaces together creates enormous friction due to the bonding of reactive carbon atoms on each surface with the corresponding atoms on the opposite surface. If atmospheric moisture is added, the water molecules split and hydrogen and hydroxyl groups bond with the reactive carbon. The surface is saturated and the friction coefficient drops sharply. However, continued rubbing can produce new reactive carbon atoms, which again bind with the opposite surface. It is thus important to achieve swift repassivation. “To make progress on this point, we wanted to understand more precisely how the friction depends on the amount of water,” says Prof. Dr. Moseler, Head of the Multiscale Modeling and Tribo-Simulation Group at Fraunhofer IWM. He and his colleagues Dr. Takuya Kuwahara and Dr. Gianpietro Moras therefore carried out large-scale quantum molecular dynamics calculations with water-lubricated diamond surfaces. To be able to identify precisely the friction mechanisms, different quantities of water molecules were added.
Simulation shows four different friction mechanisms
The simulation yielded surprising results. The first trial, with very few water molecules, confirmed the presence of covalent bonds between the dry friction partners, also called cold welding, which result in high levels of friction. This also causes the amorphization of carbon, i.e., the breakdown of the crystalline structure at the surface. Another simulation using slightly more water resulted in a different situation. In this case, the two rubbing surfaces bonded via ether groups.
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